Project Detail

Engineering & Technology

1. Advisory & Engineering Leadership

• Multi-Million Dollar Project Leadership

  • Directed technical strategy for power generation, system upgrades, and manufacturing across MENA & APAC.

  • Trusted advisor to high-level government stakeholders (e.g., Afghan Energy Ministry, Presidential Advisors).

• OEM Advisory Roles

  • Provided expert consultation to global OEMs (GE, INNIO, Alaa for Industry) on thermal performance, energy efficiency, and system design across the product lifecycle.

2. Technology Transfer & Standards Localization

• Certification-Driven Market Entry

  • Enabled $20M+ in sales through tech transfer of:

    • DOT-406 aluminum trailer design (USA)

    • ADR-compliant hazardous waste systems (EU)

    • ASME U-Stamp for process industry applications

• Product Localization

  • Adapted US/EU designs to GCC and Middle East regulatory environments, reducing compliance costs and accelerating regional market penetration.

3. Predictive Maintenance & Digital Monitoring

• Asset Performance Management (APM)

  • Deployed APM tools across 250+ engines and turbines for real-time diagnostics and predictive maintenance.

  • Enhanced profitability and reduced unplanned downtime through data-driven service models.

• Condition-Based Maintenance (CBM)

  • Integrated AI and OEM systems for predictive fault detection.

  • Fed back test data (FAT/SAT) into live maintenance strategies.

4. Prototype Development, ReMan, IoT & Value Engineering

• Prototype Innovation

  • Developed self-cleaning filtration systems and mobile vacuum trucks for hazardous material handling.

  • Simulated and tested complex hydraulic/structural systems via CAD/CAE and Automation Studio.

• ReMan & ReUp Programs

  • Established cost-saving remanufacturing protocols for mechanical/electrical subsystems.

  • Implemented VA/VE (Value Analysis/Value Engineering) methods to extend product lifecycle and reduce manufacturing costs.

• IoT-Enabled Platforms

  • Embedded real-time monitoring into mobile machinery and factory equipment.

  • Enabled predictive analytics for remote diagnostics and maintenance planning.

5. Digital Twin & Industry 4.0

• Rolls-Royce Digital Twin Program (€1M)

  • Led a 5-year university-industry partnership to simulate multiphase flow in aeroengine bearing chambers.

  • Developed software frameworks foundational to Digital Twin technologies.

• Smart Factory Readiness

  • Promoted ERP/CRM integration, simulation-led design workflows, and FAT-to-service loop integration.

6. Automation & Control Systems

• Turnkey Hydraulic/Pneumatic Solutions

  • Delivered automated lifting, weighing, and control systems for industry via Parker, Eaton, Preciamolen.

• Simulation-Based Control System Design

  • Designed control architectures using virtual prototyping tools (CAE, CAD, Automation Studio).

7. Software & Data Analytics Development

• Thermal Simulation Software (Rolls-Royce)

  • Built a custom thermal load simulation tool for aircraft bearing chambers.

  • Validated against physical test data and integrated into design processes.

• F1 Aerodynamic Data Analysis (BMW)

  • Created MATLAB-based algorithms to analyze wind tunnel pressure data for Formula 1 tire testing.

8. Technical Writing, Documentation & Knowledge Transfer

• Bilingual Documentation

  • Authored and translated complex technical manuals, specifications, and reports (German & English).

• Academic & Industrial Publications

  • Presented original work at global conferences (ASME, SAE).

  • Published peer-reviewed research on multiphase flow and heat transfer modeling.

• Training Programs

  • Developed internal SOPs, technical training modules, and onboarding materials for distributor and in-house teams.